Production

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MAKCUR Laboratories Ltd.

At MAKCUR Laboratories we believe that production is more than applying machines to work on materials. For us our production processes are deployed as a complete package wherein our customers are offered a well planned product with a well guarded service that ensures a smooth flow of process and a smooth performance of our product.

OUR STRATEGY

Our experienced team is our strength who makes competitive requirements shaped up with ease and doable for customer’s requirements. This involves a deepstrategic planning and execution for success of any production projects. Our PPMC department is in constant touch with the market trends and likewise design production plan which is in detail followed and maintained by our production team ensuring strict adherence to GMP guidelines for pharmaceutical firms and WHO quality norms. There is continuous monitoring and data collection system to ensure the guidelines are met for the partnering company.

OUR CAPACITY

Our production facility is a well designed fully operational ultra modern unit with all the latest technology and advanced instruments installed for betterment of our processes and our people. All the production process strictly follows WHO-GMPNorms. Under Stringent Quality Management System (QMS) our manufacturing unit produces following outcome:

MACHINE NAME

CAPACITY / DAY

QUANTITY

Vial Filling and Sealing Machine

100000

2

Ampoules Filling and Sealing Machine

90000

1

DHS

1.7 M3

2

Autoclave

0.675   M3

2

Distillation Plant

120 Ltr./Hr.

2

Rotary Vial Washing Machine

150 Vial/ Min.

2

Rotary Ampoule Washing Machine

300 Amp./ Min.

1

Mixing Tank

500 Ltr.

1

Mixing Tank

300 Ltr.

1

MAKCUR Laboratories Ltd. has the capacity to pack from 2 ml to 30ml Vials & from 1 ml to 20ml Ampoules. The Present Manufacturing Capacity can produce and fill about 30 million vials, 27 million ampoules & 30 million dry powders (Beta-Lactum) per annum.

OUR Parental Drug Facility

MAKCUR Laboratories parenteral drugs production is company’s signature facility designed as per the GMP and WHO production rules so that we match the international regulation, quality and safety norms in production of vials, ampoules and dry powders. Some of the quality specifications of our production facility are:

AREA

SPECIFICATION

Washing Area

Under LAF Class 100 & Class 100000 Area

Solution Preparation Area

Class 10000 [C]

Airlock to Clean Area Entry

Class 10000 [C]

Clean Area

Class 10000 [C]

Filling and Sealing Area

Class 1000 Under LAF Class 100 > [B background followed by A]

OUR Packaging Facility

MAKCUR Laboratories packaging department is managed by a team of experienced employees who have gained expertise in maintaining packaging quality to match international standards. The department is involved in blister packing vial and ampoules. The department is also equipped with machines to print labels for vials, ampoules with camera detection and verification of labelling accuracy of carton packing with proper track and trace system.

The key feature of our packaging unit is that we have installed all our machines in a sequential manner which cuts down extra work load on our employees for them to be productive. We have installed air cutters for dust removal which in return makes machines more efficient. We have even established a secondary packaging area for better segregation of packaging line for each of our product. We have even established severe control and check norms at final packaging. Our packaging capacity includes:

MACHINE NAME

CAPACITY / HOUR

QUANTITY

Vial Labelling Machine

9000

2

Ampoules and Vial Blister Pack

10000

1

Carton Printing Machine

5000

2

Label Printing Machine

5000

1

In order to reach out various sectors in the pharmaceutical world, MAKCUR is coming up with separate manufacturing and packaging units for packing of tablet, capsule, ointment and liquids.